I've encountered this same issue after upgrading to Katello 4.1 (foreman 2.5.4). From the debug log, I think the issue is the ldap filter. It differs from the one when manually refreshing the groups. As a workaround I've disabled sync on login, and that seems to work.
# manual refresh
2022-01-11T14:18:28 [I|app|10ca67b6] Started PUT "/external_usergroups/my-ldap-group/refresh" for 10.8.160.119 at 2022-01-11 14:18:28 +0000
...
2022-01-11T14:18:28 [D|lda|10ca67b6] op bind (41.5ms) [ result=success ]
2022-01-11T14:18:28 [D|lda|10ca67b6] op search (13.2ms) [ filter=, base= ]
2022-01-11T14:18:28 [D|lda|10ca67b6] op search (14.2ms) [ filter=(cn=my-ldap-group), base=ou=Group,dc=example,dc=com ]
2022-01-11T14:18:28 [D|lda|10ca67b6] op search (50.4ms) [ filter=(cn=my-ldap-group), base=ou=Group,dc=example,dc=com ]
2022-01-11T14:18:28 [D|lda|10ca67b6] op search (50.5ms) [ filter=(|(|(|(objectClass=posixGroup)(objectClass=organizationalunit))(objectClass=groupOfUniqueNames))(objectClass=groupOfNames)), base=cn=my-ldap-group,ou=foreman,ou=G
roup,dc=example,dc=com ]
2022-01-11T14:18:28 [D|lda|10ca67b6] user_list (172.1ms) [ group=my-ldap-group ]
2022-01-11T14:18:28 [D|lda|10ca67b6] op bind (11.8ms) [ result=success ]
2022-01-11T14:18:28 [D|lda|10ca67b6] op search (14.1ms) [ filter=, base= ]
2022-01-11T14:18:28 [D|lda|10ca67b6] op search (48.8ms) [ filter=(cn=my-ldap-group), base=ou=Group,dc=example,dc=com ]
2022-01-11T14:18:28 [D|lda|10ca67b6] valid_group? (75.7ms) [ group=my-ldap-group ]
2022-01-11T14:18:28 [I|aud|10ca67b6] Usergroup (2) update event on user_ids 15, 15, 13
# user login
2022-01-11T14:15:22 [D|app|7bae0c9b] Updating user groups for user johnsmith
2022-01-11T14:15:22 [D|lda|7bae0c9b] op bind (39.4ms) [ result=success ]
2022-01-11T14:15:22 [D|lda|7bae0c9b] op search (11.6ms) [ filter=, base= ]
2022-01-11T14:15:22 [D|lda|7bae0c9b] op search (13.1ms) [ filter=(memberuid=johnsmith), base=ou=Group,dc=example,dc=com ]
2022-01-11T14:15:22 [D|lda|7bae0c9b] group_list (64.5ms) [ user=johnsmith ]
2022-01-11T14:15:22 [I|aud|7bae0c9b] User (13) update event on usergroup_ids 3, 2,
2022-01-11T14:15:22 [D|app|7bae0c9b] Post-login processing for johnsmith
Looks like at login the filter `(memberuid=johnsmith)` is used, which will only find `posixGroup`, and not `groupOfUniqueNames`, which what I use.